The industrial brake industry is expected to see a compound annual growth rate of over 4.5% by 2030.

Brake cooling ducts are crucial in maintaining peak brake performance in industrial applications. The significance of these ducts lies in their ability to regulate the temperature of brake components. That way, they can operate within the recommended temperature ranges.

Read on to learn the details behind brake cooling ducts for industrial sectors.

Brake Performance and Temperature Regulation

One of the main reasons brake cooling ducts are critical is their impact on brake performance. Efficient braking calls for the peak functioning of brake components. Temperature is a vital part of the equation.

When brakes operate at high temperatures, it can lead to brake fade. Brake cooling ducts help reduce this issue. They do this by ensuring that the temperature remains within the ideal range.

Preventing Brake Fade

Brake fade occurs when too much heat builds up within the braking system. This almost always causes a decline in braking efficiency.

It’s often a critical issue in industrial applications. Most heavy machinery and vehicles rely on precise and reliable braking.

Brake cooling ducts help dissipate the heat made during braking. This goes a long way toward preventing brake fade.

By maintaining an optimal temperature, these ducts contribute significantly to the efficient performance of industrial equipment.

Preserving Brake Rotor Integrity

The brake rotor is a fundamental part of the braking system. It’s exposed to wear and damage when facing too much heat.

Brake cooling ducts can preserve the integrity of brake rotors. They do this by preventing them from reaching temperatures that could lead to warping and early wear.

This measure extends the lifespan of brake components. It even reduces maintenance costs for industrial equipment.

Effective Management of Braking Heat

Industrial applications often involve heavy-duty braking, leading to sizeable heat generation. If not appropriately managed, this heat can harm the entire braking system.

Brake cooling ducts act as efficient heat management tools, directing airflow to cool down the brake components during operation. This active cooling process ensures the braking system remains within the temperature limits. That way, you can avoid potential damage and ensure consistent performance. 

Enhancing Safety and Reliability

In the industrial sector, where safety is vital, the reliability of braking systems is non-negotiable. Brake cooling ducts significantly enhance safety by preventing overheating issues that could compromise the brakes’ effectiveness.

The consistent and reliable performance of brakes gives operators confidence. Doing this contributes to a safer working environment.

Brake Cooling Ducts Are a Necessity

With the proper type of brake cooling ducts, every industrial machine can see peak performance. This investment can pay off in the long run for any industrial business.

The Kor-Pak Corporation provides dependable products for many different industries. We work to distribute quality products from the nation’s leading manufacturers. From farming to mining parts, businesses can rely on our extensive stock.

Reach out to a Kor-Pak Corporation representative for a quote for braking, cooling ducts, and more.

The principles behind eddy current testing were developed in the early nineteenth century. Applying those principles to materials testing gained traction during World War II.

Today, an eddy current tester is essential to inspections in various industries. Eddy current testing is reliable, accurate, and produces results quickly.

Learn more about this method of inspection and the benefits of using an eddy current tester.

What Are Eddy Current Tests?

Eddy current testing is a type of non-destructive testing inspection. An eddy current tester uses electromagnetism to find defects in conductive materials.

Eddy current testing passes an alternating current through a coil. A magnetic field forms around the coil. When the coil is placed near a conductive material, it generates eddy currents opposed to the ones in the coil.

Measuring the changing current flowing through the coil allows the technician to analyze the sample. Eddy current testing is well-suited for several types of inspections and measurements, such as:

• Detecting cracks and corrosion
• Detecting heat damage
• Measuring the thickness of coatings and materials
• Identifying materials

Eddy current testing has many applications for industrial parts and equipment. It’s a good option for inspections in challenging environments, like wind turbines and cranes.

Advantages of Using an Eddy Current Tester

Eddy current testing has advantages for a variety of applications. It reliably detects defects that can impact health and safety.

Accurate Test Results

Eddy current testing is very sensitive. It can detect surface and near-surface cracks as small as 0.5mm in the right conditions.

An eddy current tester can detect through multiple layers. It can detect through non-conductive surface coatings of 5mm or more. It’s effective on components with complex geometries.

Eddy current testing is non-destructive and doesn’t contact the test surface. It’s well-suited for applications with high surface temperatures or underwater surfaces.

It provides accurate electrical conductivity measurements.

Streamlined Testing Process

The preparation and testing process is straightforward for most applications. A portable eddy current tester is small and light. Test surfaces require minimal cleaning.

An eddy current tester is a good choice for testing and inspections in the field.

Automated or semi-automated equipment can inspect relatively uniform components. Wheels and boiler tubes are good candidates for automation.

Additional Considerations with Eddy Current Testing

Manufacturers need to consider several considerations when using an eddy current tester. This will help ensure the most accurate test results.

Eddy current testing only works on conductive material. It’s very susceptible to changes in magnetic permeability. For example, testing welds in ferromagnetic material can be challenging.

A trained technician is necessary to interpret the test results. Distinguishing between relevant and irrelevant indications requires a specialist in most cases.

Improve Quality with Eddy Current Testing

An eddy current tester is a reliable and effective device for detecting faults in conductive materials. Eddy current testing improves the quality of manufactured components. It can be used in the field to help ensure the performance of essential equipment.

Kor-Pak guarantees the quality of our parts in various ways, including eddy current testing. Our reputation has made us a leading distributor of industrial supplies and equipment. We offer OEM and aftermarket products to keep our customers’ operations moving.

Contact Kor-Pak today to find the equipment solution you need.

U-joints, or universal joints, are pivotal in connecting different shafts. This allows for the transmission of power and torque. In industrial U-joint applications, they are commonly used in shafts that complete rotary motion.

Recognizing the symptoms of a failing U-joint can save time and resources. Discover the red flags and how to fix these problems here. This guide will walk you through two critical bad U-joint symptoms and provide insights on rectifying these issues.

1. Unusual Noises

U-joints are part of the drivetrain system that transfers power from the engine to the wheels. Unusual noises can be signs of a U-joint problem. Look out for clunking or clicking sounds and excessive vibrations during the operation.

Wear, misalignment, or damage to the U-joint can lead to increased friction and unusual U-joint noises. Pay attention to any changes in noise or vibration levels and address this promptly. 

Solution

Regularly inspect the U-joints for signs of wear, damage, or misalignment. Look for rust, cracks, or any abnormalities in the U-joint components. Address any issues you find during inspections promptly.

Ensure proper and regular lubrication of U-joints. Industrial vehicles often undergo heavy-duty usage, and adequate lubrication is crucial to prevent premature wear and extend U-joint life.

Be mindful of the load capacity of your industrial vehicle. Exceeding the recommended load can put extra stress on U-joints, leading to accelerated wear and potential universal joint failure.

Replace U-joints as part of routine maintenance to prevent unexpected breakdowns and costly repairs.

Misalignment of components, like the transmission and rear axle, can place additional stress on U-joints. Over time, this stress can result in wear and deterioration of the U-joints.

2. Excessive Vibration

Increased vibrations during brake application or general machinery operation can signal U-joint problems. Uneven wear or misalignment in the U-joint can disrupt the smooth operation of the braking system, leading to increased vibrations.

If you notice vibrations that coincide with speed changes, it could indicate problems with the U-joints, and it’s time to investigate. U-joint-related vibrations are often felt at specific speeds or under certain driving conditions. If the vibration becomes more pronounced at particular speeds, it may point to U-joint issues. 

U-joint problems can contribute to misalignment in the drivetrain that can place additional stress on the U-joints, leading to vibrations.

Solution

U-joint-related vibrations are often felt at specific speeds or under certain driving conditions. If the vibration becomes more pronounced at particular speeds, it may suggest U-joint issues.

Perform a thorough inspection of the U-joints and surrounding components, and look for any play or movement in the U-joint components.

Lack of lubrication can increase friction and wear, resulting in vibrations. Make sure that U-joints are adequately lubricated according to the manufacturer’s recommendations.

Balancing or replacing damaged U-joints may resolve the issue and restore smooth operation.

Identifying Bad U-Joint Symptoms

Spotting and addressing bad U-joint symptoms is crucial. Staying on top of this maintains operational efficiency and prevents costly downtimes. If you observe these signs, it’s time to reach out for professional assistance.

Choose Kor-Pak for your high-demand industrial applications that require a fix for drive shaft misalignment. Contact us today for more information.

A proactive approach can improve worker safety and health, boosting efficiency and productivity. One easy step is to use a hydraulic hose holder for these hoses.

Hose reels keep the hoses organized and off the floor. A hydraulic hose holder provides easy hose access and storage. It’s ideal for situations where the distance from the hydraulic feed varies.

Hydraulic hoses are relatively stiff. They usually have several reinforcement layers.

A hose reel is the perfect tool to manage the hose. It prevents kinks, tangles, and damage. Learn more about hydraulic hose reels and how to choose the right one for each application.

Components of a Hydraulic Hose Holder

Hydraulic hose reels are designed to store and dispense hoses as efficiently as possible. They are well-suited for any type of hose, including thermoplastic and rubber.

A hydraulic hose holder has a cylinder or drum-like housing. This structure is made from a durable material, like plastic or steel.

The hose coils around a central spindle or drum inside the housing. The spindle rotates to wind the hydraulic hose around itself. A handle or crank mechanism turns the spindle to wind and unwind the hose.

Once the hose reaches the desired length, it locks in place. This prevents it from rewinding unexpectedly.

Choosing a Hydraulic Hose Reel

Hydraulic hose reels come with many different options. The service environment and application determine which combination of features will be the best solution.

Material

Hydraulic hose reels must be durable and robust. Other requirements that influence the choice of materials can include:

• Corrosion resistant
• Non-abrasive
• Impact resistant

Common materials include steel, stainless steel, and aluminum.

Retraction Methods

The most common retraction methods are:

• Hand crank (manual)
• Spring-driven
• Motor-driven

A hand crank is the simplest method. It’s low-maintenance. Manual hose reels don’t need a power source.

Spring-driven hose reels have a spring mechanism that automatically rewinds the hose. They’re simple and don’t require a power source. The advantage over hand crank reels is that they don’t need any manual labor.

A motor-driven hose reel uses an electric, hydraulic, or pneumatic motor. It can use AC or DC power.

It doesn’t require any manual effort. Any length of hose is acceptable, including very long ones.

Mounting Methods

A hydraulic hose holder has five possible mounting methods:

• Ceiling
• Wall
• Post
• Freestanding
• Mobile

The facility where you use the hose reel and the application will determine the best method.

Pressure Rating

The hose reel must be able to handle the pressure requirements of the application. This is especially important if the hose is used while still partially on the reel.

A hose with the proper pressure rating will help avoid kinks or tangles. This helps prevent a loss of pressure that can reduce performance.

Use the Right Hydraulic Hose Reel Supplier

A hydraulic hose holder can improve the efficiency and safety of industrial operations. Hose reels help prevent damage to the hose. They improve storage and hose access.

Kor-Pak can deliver the right hydraulic hose holder for any industrial application. We specialize in heavy industry. Our experienced team will help select the hose reel with the best possible performance at the best value.

Request a quote from Kor-Pak today to see the best options for a hydraulic hose holder.

It is impressive how businesses efficiently handle the movement of large machines and heavy boxes. They possess advanced machines with exceptional capabilities. 

Every business owner should take a closer look at these machines. Knowing how they help make work easier in factories and warehouses is essential.

Among these critical assets are various types of industrial lifting equipment. This equipment handles large loads and materials.

There are five main types of industrial lifting equipment. Each has a particular use in industrial applications. 

1. Overhead Cranes

Overhead cranes are also known as bridge cranes. These are pivotal in industrial settings. These robust systems attach to elevated runways.

They provide a range of motion for lifting heavy materials in a facility. Overhead cranes come in diverse configurations. Those include single-girder and double-girder.

Each has specific weight capacities and operational requirements. They play a vital role in optimizing material handling processes. Companies use them in sectors like manufacturing, construction, and warehouses.

2. Forklifts

Forklifts are versatile workhorses indispensable in a myriad of industrial applications. These compact vehicles have forked attachments to lift heavy pallets and materials.

Electric, gas, and diesel-powered forklifts offer flexibility. They can suit different environments and load requirements.

Forklifts are valuable for their agility in navigating confined spaces. This makes them an integral part of logistics and distribution operations. A forklift can meet your needs if you have a smaller warehousing floor,

3. Hoists

Hoists are precision lifting devices. These devices can lift and lower heavy loads up and down with precision. They are also stable and robust. 

Hoists provide efficient material handling solutions. Their reliability makes them useful in industrial settings. 

4. Jib Cranes

Jib cranes are versatile. They work in facilities that need targeted lifting. These cranes are more precise than other cranes.

Jib cranes attach to a vertical pillar. They can also attach to a wall.

These cranes have a horizontal arm with a lifting mechanism. The arm can rotate or swing.

Jib cranes are ideal for lifting loads in confined spaces. Business owners with small warehouses often need jib cranes. They’re helpful in cities, where space is limited. 

They also reach materials within a specific radius. These cranes find applications in workshops and machining centers.

They also work in assembly lines. Jib cranes exist where companies need localized lifting. 

5. Stacker Cranes

Stacker cranes appear in warehouses and high-bay storage facilities. These vertical lifting machines handle palletized goods. They transport them to designated storage locations with a smoother workflow.

Stacker cranes optimize storage space and improve warehouse efficiency. Automated storage and retrieval systems use stacker cranes.

They enhance material handling processes in industrial facilities. Using stacker cranes can save money in the long run. Business owners can train fewer workers with automated systems.

Industrial Lifting Equipment Basics

That’s how industrial lifting equipment works. Learning about these machines helps businesses know what they need. The experts at Kor-Pak can help.

The professional team has years of experience in the industry. Acquiring an appropriate machine for your business is a simple process with Kor-Pak. Click here to learn more about Kor-Pak and how we can help your business.

Working in an industrial setting puts employees at risk every day, depending on their current projects and the tools they use. They must be trained to use specific equipment and machinery that can help prevent accidents. 

A hydraulic c clamp is a type of tool that combines the design of a traditional clamp with a hydraulic mechanism. The result is a mechanism that provides a controlled and powerful force that you can use for various tasks. 

Here are five tips for installing a clamp correctly and safely.

1. Read the Manufacturer’s Instructions

Always read the manufacturer’s instructions before installing or replacing a clamp. There are many different types of clamps that all operate in unique manners, and you don’t want to assume that your experience will carry over.

For example, swing clamps swing down into position and are popular in automated production lines. Meanwhile, block clamps secure workpieces against fixed tables and can fit in most workplaces. 

2. Prepare Your Workspace

The next step to installing industrial clamps is to prepare your workspace. Some clamps tuck or swing away for easy storage. Others require dedicated space on your worktable. 

When setting up your desk, always consider daily job duties and what accessories you need within reach. 

3. Inspect the C Clamps and Accessories

Ensure that the hydraulic C clamp and other equipment are void of damage or visible wear. This may include cracks, corrosion, or other problem areas. 

Maintenance and repair can help prevent these issues, as you’ll be much less likely to pull out faulty equipment. It also extends the service life of industrial equipment.

4. Focus on Proper Alignment

Proper alignment is critical when working on any project. With a manual C clamp, failure to align it can result in the work falling out of place. This becomes much more dangerous with the hydraulic version, as engineers work with pressures that can easily warp the metal. 

On top of that, a worker may end up damaging the workpiece or the clamp itself.

5. Test It First

Before putting any industrial clamps into use, always test them first. Conduct a few tests using something safer and disposable rather than the main workpiece. See if there are any leaks in the hydraulic system and ensure that the pressure is applied evenly. 

If something goes wrong, then at least it failed on a test object rather than a more important piece. 

Install a Hydraulic C Clamp Correctly

A hydraulic C clamp is a useful tool for applications ranging from holding an item in place to bending it into shape. However, a poorly installed one can ruin a job and potentially damage the clamp. Always make sure to assess everything first and test it before moving forward with a project. 

Kor-Pak is the leading industrial parts distributor for both OEM and aftermarket products. Our goal is to keep your heavy industry machines operating at maximum efficiency. Browse our products and manufacturers online, and contact us with any questions.